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空压机日常保养
一、日常维护保养内容
1、经常检查油位高度;2、每天记录运行参数;3、每小时排放冷凝水;4、经常注意电机温度;5、经常观察跑、冒、滴、漏;6、经常留意震动和噪声;7、经常注意中间压力 8、经常注意冷却水温升。
二、树立保养的观念
1、保养不是维修 ;2、保养的目的在于防止故障而非排除故障 ;保养是否比维修成本高?3、保养能避免不规则的故障,避免对生产的影响 ;4、保养能保证能耗寿命;5、延长机组的正常寿命;6、其综合效益是为各用户大大降低其生产成本 。
三、保养工作的分类
四、空压机为什么要保养?
五、保养计划的制定
1、保养计划的要点:定时 、定件、预防性及标准化(保养包)
2、设计保养计划时应考虑的因素: 环境及水质、每年的运行时间、加卸载比、生产需要及停机对生产可能造成的影响 。
六、保养计划好处
1、压缩机和干燥器有精确的保养预算;2、不必为压缩机和干燥器储备大量的备件;3、所有的备件将指定由森璞公司作出计划;4、不必为作专门的培训及设置专门人员;5、保养计划使得压缩机有最佳使用效率;6、客户可以自由选择所需保养项目必然最适合用户的要求 ;7、为用户提供增值服务;8、由森璞公司负责安排执行全部的维护计划;9、维护及运行数据有记录
七、日常维护保养
1、每小时手动排放冷凝水;2、注意观察玻璃视镜硅胶颜色应为蓝色;3、注意干燥器电机在加载时必须运行;4、注意冷凝水每日排放量,冷凝水颜色,水中是否含有细砂状杂质;5、疏水器低位浮球阀排水应畅通;6、定期检查U型管水位压差;7、再生空气温度应大于130度;8、蜗杆涡轮箱内齿轮机油每年更换一次;9、风冷式干燥器须定期清洗翅片散热器
八、日常保养工作的重要性
1、清洁工作; 主电机风叶罩和散热片的清洁工作 、冷却器的清洁工作 、疏水器的清洁工作 、油呼吸器的清洁工作 、空气过滤器的清洁工作、电器控制箱内的清洁工作
2、定时排放冷凝水:空压机空气冷却器的输水器、冷干机的疏水器、贮气罐的放水阀、定期计划保养工作、定期更换润滑油,每2000H(或4000H.6000H.8000H)更换一次
3、定期给电机添加润滑脂 :每2000H两边各加一次
4、定期预防维护工作:定期检查跑、冒、滴、漏 ;定期检查、紧固各个螺栓;紧固马达主桩头;紧固交流接触器主桩头;检查交流接触器动静触点;检查传感器、电脑的接插件;紧固电气控制线路接头 。
One, the daily maintenance content
1, check oil level; 2, every record operating parameters; 3 per hour, the discharge of condensed water; 4, always pay attention to the motor temperature; 5, always observe the run, run, drip, drain; 6, pay attention to the vibration and noise; 7, always pay attention to the intermediate pressure 8, always pay attention to the cooling water temperature rise.
Two, establish the maintenance concept
1, the maintenance is not repair, maintenance; 2 is to avoid the fault and non fault; maintenance repair cost is high? 3, maintenance can avoid the fault of irregular, avoid the influence on production; 4, maintenance can guarantee the energy consumption, prolong life; the normal life of 5 units; 6, the comprehensive benefit is for the user to greatly reduce the production cost.
Classification of three, maintenance work
1, the daily operation and basic examination; 2, control of cooling water quality or the exhaust piping installation; 3, the monthly examination; 4, half yearly check; 5, annual maintenance; 6, cooler cleaning; 7, to provide the necessary spare parts and maintenance; 8, maintenance packages and special compressor lubricating oil, motor grease; 9, spare parts plan; 10, the maintenance plan; 11, pricing contracts; 12, component replacement.
Why four, air compressor maintenance?
1, the key factors affecting the air compressor life; 2, product design and quality of installation and debugging; 3, air compressor; 4, daily maintenance and regular maintenance.
Five, make maintenance plan
1 points, maintenance plan: timing, fixed part, preventive and standardization (maintenance package)
Factors to be considered in design of 2, maintenance plan: environment and water quality, the annual operation time, loading and unloading ratio, production needs and shutdown of production may cause effect.
Six, the maintenance plan.
1, the compressor and the drier is accurate and maintenance budget; 2, do not have to the compressor and the dryer reserves of spare parts; 3, all the spare parts will be specified by the Sen Pu company made plans; 4, do not have to be trained and dedicated staff; 5, the maintenance plan which makes the compressor has the best efficiency; 6, customers are free to choose the required maintenance project will best fit the user's requirements; 7, to provide value-added services for users; 8, the sum of our company is responsible for arranging all the maintenance plan; 9, the maintenance and operation of data records
Seven, the daily maintenance
Eight, the importance of daily maintenance work
1, the cleaning work; the main motor fan cover and radiator cleaning work, cooler cleaning, cleaning, oil trap respirator cleaning work, air filter cleaning, the cleaning work of electric control box
2, timely discharge of water condensation: air compressor air cooler water, cold and dry machine trap, storage tank drain valve, regularly scheduled maintenance, regular replacement of oil, every 2000H (or 4000H.6000H.8000H) a replacement
3, regularly to the motor to add grease: every 2000H two times
4, regular preventive maintenance: regular inspection run, run, drip, drain; regularly check each bolt fastening, fastening; main pile head fastening motor; AC contactor main pile head; check AC contactor and contact; check the connector sensor, computer; fastening electric control line connector